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Breakthrough in microled mass transfer for large Walls

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  • Breakthrough in microled mass transfer for large Walls

    Electronic and Optoelectronic System Research Laboratories (EOSRL) under government-sponsored Industrial Technology Research Institute has made a breakthrough in technology of mass transferring micro LED chips from sapphire-based epitaxial wafers onto substrates, according EOSRL general director Wu Chih-i.
    EOSRL has conducted R&D of micro LED mass transfer technology through cooperation with LED driver IC design house Macroblock and micro LED display panel maker PlayNitride, Wu said.
    The commercial application of micro LED technology hinges on whether yield rates and efficiency for mass transfer are high enough to keep product cost at acceptable levels, Wu explained. Some micro LED makers have claimed success in mass transfer, but in fact the time taken for their mass transfer process is so long that the cost is too high for commercialization, Wu noted.
    EOSRL is able to mass transfer up to 10,000 micro LEDs from an epitaxial wafer onto a substrate at one time within an hour and will begin trial production in fourth-quarter 2019, Wu said.
    EOSRL showcased its technology of mass transferring micro LED chips onto PCB, PI (polymide) and glass substrates at SID's Display Week taking place in San Jose, California, during May 14-16.
    Micro LED technology is likely to be initially used in large-size indoor fine-pitch displays and then in gaming monitors in place of mini LED-backlit LCD models as well as automotive displays, industry sources indicated.
    According to Macroblock, selection of materials of substrates depend on application of micro LED chips, with glass substrates suitable for micro LED TV and smartphone panels; PCB substrates for large-size micro LED displays; and silicon wafer for displays used in head-mounted smart devices.

    https://www.digitimes.com/news/a20190522PD210.html
    https://twitter.com/CINERAMAX<br /><br />https://WALLSCREEN-SKYLOUNGES.COM

  • #2
    Thank you Peter for reminding us all of this long term ITRI project. As Microled info also points out 10k microleds per hour will result in 2400 hours for an 4K display.

    https://www.microled-info.com/digiti...ansfer-process

    PlayNitride's part of the project is to develop Micro-LED wafers without a sapphire substrate. The PCBs will be developed by Unimicron and EOSRL is developing a mass-transfer technology (to move the LEDs from the wafers to the PCVs). Macroblock is developing the driver ICs.

    In September 2017 it was reported that EOSRL is developing 60-100 inch indoor micro-LED displays in collaboration with Macroblock. It may be that this is the same project but now we have more details and a couple of new partners.<\q>

    EOSRL is also working on blue microleds with Quantum Dot coating, as part of the project:

    https://www.eenewsanalog.com/news/qd...ed-panels-arvr

    It seems to have taken longer to scale up to this level as the origina target was end  of 2017,early 2018:

    The lab announced the formation of the Consortium for Intelligent Micro-assembly System, integrating quantum dot material suppliers, IC design houses and LED makers to jointly develop such panels.

    EOSRL, under the Taiwan government-sponsored Industrial Technology Research Institute (ITRI), is now capable of mass-transferring 2,500 (50x50) micro LED chips on an area of 100x100mm at a yield rate of 99.9%, reports Digitimes. The lab is looking to increase these mass transfers to 10,000 (100x100) micro LED chips by the end of 2017 or the beginning of 2018.<\q>

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    • #3
      https://semiengineering.com/microled...n-in-displays/
      https://twitter.com/CINERAMAX<br /><br />https://WALLSCREEN-SKYLOUNGES.COM

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